Isingeniso ku-OSLB-1300 BC String Welding Machine
Isingeniso ku-OSLB-1300 BC String Welding Machine
Isingeniso
Ngokuthuthuka okuqhubekayo kobuchwepheshe be-photovoltaic, ubuchwepheshe bebhethri le-Back Contact (BC) buye bathola ukunakwa okubanzi njengobuchwepheshe bebhethri obusebenzayo. Amabhethri e-BC abeka wonke ama-electrode ngemuva kwebhethri, agwema ukuthungatha ama-electrode angaphambili, okuthuthukisa ukusebenza kahle kokuguqulwa kwesithombe sikagesi. I-OSLB-1300 BC String Welding Machine eyethulwe kulo mbhalo ayifanele nje kuphela ukushisela izintambo zebhethri zochungechunge lwe-BC kodwa futhi iyahambisana nezinhlobo zebhethri ezahlukahlukene njenge-Multi-Busbar (MBB), i-Passivated Emitter kanye ne-Rear Cell (PERC), i-Tunnel Oxide Passivated Xhumana (TOPCon), kanye ne-Heterojunction ne-Intrinsic Thin-layer (HJT).
2. Isendlalelo ku-BC Battery Cells
2.1 I-HPCB Yesikhathi eside
Ibhethri Lokuxhumana Lasemuva Elisebenza Kakhulu likaLongi (HPCB) ubuchwepheshe bebhethri le-BC obusebenza kahle kakhulu. Ifaka idizayini yesakhiwo sebhethri ethuthukisiwe nezinqubo eziqinisekisa ukusebenza kahle nokuthembeka kokuguqulwa kwe-photoelectric ephezulu. Amabhethri e-HPCB anciphisa izindleko ngenkathi ethuthukisa ukusebenza, enikeza umfutho omusha wokuthuthukiswa kwemboni ye-photovoltaic.
2.2 I-Aiko ABC
Ibhethri le-Aiko's All-Back-Contact (ABC) yilo lonke ubuchwepheshe bebhethri lokuxhumana ngemuva. Ifinyelela ukusebenza kahle kokuguqulwa okuphezulu kanye nokuwohloka okuphansi ngesakhiwo sayo esiyingqayizivele sebhethri nezinqubo. Amabhethri e-ABC agcina ukusebenza okuzinzile ngaphansi kwezimo ezihlukene zokukhanya, okuwenza abe ubuchwepheshe bebhethri le-BC obuqhudelanayo obunogesi ophakeme ovulekile womjikelezo kanye nesici sokugcwalisa.
2.3 I-Yellow River Hydropower IBC
Ibhethri le-Yellow River Hydropower's Interdigitated Back Contact (IBC) lisebenzisa ukwakheka kwe-electrode eyingqayizivele kanye nenqubo yokuthuthukisa isici samanje esifushane kanye nesici sokugcwalisa. Amabhethri e-IBC athuthukisa ukusebenza kahle kuyilapho ehlisa izindleko zokukhiqiza, amelela ubuchwepheshe bebhethri le-BC obuthembisayo obunamandla amakhulu okuthuthuka.
3. Uhlolojikelele Lwezinsiza
3.1 Incazelo Eyisisekelo
Umshini Wokushisela Intambo ye-OSLB-1300 BC uqukethe izinto ezimbalwa ezibalulekile, okuhlanganisa:
A/B amathreyi okuphakela ibhethri aphindwe kabili
Isistimu yokulawula ukusetshenziswa kwe-A/B yokunamathisela
Iphakela ingalo yerobhothi yokudlulisa
Ithebula lokudlulisa ibhethri
Idivayisi yokuphehla ibhethri
I-CCD + yokutholwa kwerobhothi ye-four-axis kanye nohlelo lokuma
Indlela yokucubungula iribhoni
Ithebula lokudlulisa i-Welding
Isistimu yokushisa yokulawula ukushisa kwe-infrared
Isistimu yokuthola i-String EL
Indlela yokukhipha
Umgomo wokusebenza ubandakanya ingalo yerobhothi ekhetha amaseli ebhethri kumathileyi okuphakelayo, okulandelwa ukusoda/ukunamathisela, ukutholwa nokubeka indawo, ukucutshungulwa kweribhoni, nokubeka. Ekugcineni, i-welding ivela etafuleni lokudlulisa i-welding, futhi ukukhishwa kuphathwa ngendlela yokukhipha.
3.2 Ubuchwepheshe Bebhethri Esebenzayo
Izinto zokusebenza zithuthukiselwe ngokukhethekile izintambo zebhethri zochungechunge lwe-BC, zihlangabezana nezidingo zokushisela ze-HPBC, IBC, ABC, XBC, nezinye, okuhlanganisa i-Longi HPCB, i-Aiko ABC, ne-Yellow River Hydropower IBC. Ngaphezu kwalokho, umshini usekela izinhlobo zebhethri ezihlukahlukene njenge-MBB, i-PERC, i-TOPCon, i-HJT ngenxa yesistimu yayo yokudla eguquguqukayo, ukutholwa okunemba okuphezulu kanye nesistimu yokumisa, kanye nemingcele ye-welding eguquguqukayo.
4. Ukucaciswa kwe-Hardware Yezisetshenziswa
4.1 Ukwakhiwa Kwesistimu
| Uphiko | Incazelo |
|---|---|
| Ithreyi Ephindwe kabili ye-A/B | Ukunemba okuphezulu kweplathifomu enezimo ezimbili zokuphakela nokunamathisela/ukunamathisela, okungalungiseka kumasayizi webhethri angaphansi kuka-210 mm. |
| Ukondla Ingalo Yokudlulisa | I-Servo motor eshayelwa, kusetshenziswa imojuli yebhande lohlobo lwesitimela elinezinkomishi zokumunca i-vacuum ephezulu. |
| Ithebula Lokudluliswa Kwebhethri | Ishayelwa i-servo motor + reducer, efakwe izindlela zokubeka ngaphambili. |
| I-Battery Flipping Mechanism | Ishayelwa i-servo motor + reducer, isebenzisa izinkomishi zokumunca i-silicone vacuum. |
| I-CCD + I-Four-Axis Robotics | irobhothi le-SCRA eline-axis four elinekhamera yezimboni ye-pixel engu-800W; ukunemba kokubeka ±0.15 mm. |
| Ithebula Lokudluliswa Kwe-Welding | I-Servo motor + i-reducer-driven ngokudluliswa kwebhande le-Teflon; ukulawula izinga lokushisa ezindaweni ezahlukene. |
| I-Infrared Heating Module | Ihlanganisa amamojula okulawula izinga lokushisa anembe kakhulu namalambu e-infrared. |
| I-Ribbon Processing Mechanism | Kufaka phakathi amasethi angu-10 ezindlela zokuqaqa nezokubona. |
| Uhlelo Lokuthola I-EL | Isistimu yamakhamera amathathu enokutholwa kobude beyunithi yezinhlamvu ubuningi obungu-1800 mm. |
| I-Discharge Mechanism | Ifaka i-PU yokukhipha ibhande eshayelwa ngebhande. |
| Uhlelo Lokulawula Isofthiwe | Isoftware yokuphathelene yokuthuthukiswa okulula kanye nesixhumi esibonakalayo somsebenzisi esinobungane. |
| Uhlaka Lwesisekelo | Isakhiwo sohlaka lwensimbi. |
4.2 Uhlu Lwezingxenye Ezibalulekile
Uhlaka Lwensimbi: Insimbi ye-Q235 yesakhiwo.
I-PLC: I-Huichuan/QT550 yokulawula uhlelo.
Ukushintsha Kwe-Proximity: Uchungechunge lwe-OMRON lokubeka ingalo.
Izingxenye Zomoya: Uchungechunge lwe-AIRTAC/SMC lwesistimu iyonke.
Ukushintsha Kagesi: Uchungechunge lwe-CHINT lwamasistimu okulawula.
I-Servo Motors: Uchungechunge lwe-Huichuan/Xinjie lwamamojula we-X/Y.
Isikrini sokuthinta: I-Kunlun Tongtai/Huichuan 16-inch yokulawula uhlelo.
Izinsimbi zomhlahlandlela nezikulufo: UWINE ngo-16-intshi kumamojula we-X/Y.
Irobhothi le-Four-Axis: I-Chinese 600SR yokubamba amaseli nokubeka indawo.
Ikhamela: I-Hikvision/Dahua yokuthola i-CCD.
I-infrared Welding Lamp: Kwenziwe ngokwezifiso e-China ukuze kuhlanganiswe amaseli namaribhoni.
5. Equipment Technical Imingcele
| Ipharamitha | Value |
|---|---|
| Amandla okukhiqiza | ≥1000 PCS/H |
| Ukubeka okucacile | ± 0.10 mm |
| Isivinini sokusebenza esiphezulu | Ilungiseka kufika ku-1000 mm/s |
| Usayizi Weseli Osebenzayo | 166210*30166 mm |
| Ubude Bentambo Ephezulu | 1800 mm |
| Indlela yokushisela | Ukushisela iribhoni |
| I-Soldering/Glue Application Systems | 2 lishona |
| Ukutholwa Kweseli | Ukutholwa kwekhamera ye-CCD (ukutholwa kwekhona) |
| Ukunemba Kokubekwa | ± 0.2 mm |
| I-Coating Medium | I-solder paste noma i-conductive glue (ngokusekelwe kwinqubo yokushisela yekhasimende) |
| Izinga Lokuphulwa Kweseli | ≤0.2% (amaseli eBanga A) |
| Isilinganiso Sokuhluleka Kwezisetshenziswa | ≤3% |
| Indlela Yokulayisha/Yokukhipha | Automatic |
| Isistimu kagesi | I-PLC + Isikrini sokuthinta + i-Servo + Module |
| Isisetshenziswa Somuntu Somshini | Isikrini sokuthinta esinomsebenzi osebenziseka kalula |
| I-alamu yephutha | Izaziso zephutha zesikhathi sangempela |
| Umbala Wezisetshenziswa | Umzimba oyinhloko umhlophe |
6. Isifinyezo Sezinsiza Zezinsiza
6.1 Ukunemba okuphezulu
Umshini uqinisekisa ukunemba okuphezulu phakathi nezinqubo zokubamba amaseli, ukubeka indawo, kanye nezinqubo zokushisela, ngokunemba kokumisa kufinyelela ku-±0.10 mm nokunemba kokubeka okungu-± 0.2 mm, okuqinisekisa ikhwalithi yezintambo zebhethri.
6.2 Ukuhambisana Okuqinile
I-OSLB-1300 iyahambisana nobuchwepheshe obuhlukahlukene be-BC, okuhlanganisa i-Longi HPCB, i-Aiko ABC, i-Yellow River Hydropower IBC, futhi ingamukela i-MBB, i-PERC, i-TOPCon, nezinhlobo zebhethri le-HJT, ihlinzeka ngezinketho zokukhiqiza eziguquguqukayo zamabhizinisi e-photovoltaic.
6.3 Ukusebenza Okuphakeme Nokuzinza
Ngomthamo wokukhiqiza we-≥1000 PCS/H kanye nezinga lokuhluleka elingu-≤3%, lesi sisetshenziswa sihlangabezana nezidingo zokukhiqiza okukhulu kuyilapho siqinisekisa ukuzinza phakathi nenqubo yokukhiqiza.
6.4 Izici Ezihlakaniphile
Ifakwe isistimu yokulawula isofthiwe yobunikazi, umshini unokusebenzelana okulula komsebenzisi ukuze kube lula ukusetha ipharamitha kanye nokuhlelwa kwe-trajectory. Iphinde inikeze izexwayiso zamaphutha ngesikhathi sangempela, yenze kube lula ukugcinwa nokuphathwa.
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